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Key takeaways
- Spiral wound gaskets with inner and outer rings are the standard choice for raised-face flanges in hydrocarbon service.
- Ring type joint (RTJ) gaskets are used in grooved flanges for high pressure, wellhead and some offshore services.
- Sheet gaskets suit low-pressure utilities; insulating gasket kits isolate flanges electrically for cathodic protection.
Spiral wound gaskets
A spiral wound gasket is made of a V-shaped metal strip wound with a soft filler such as flexible graphite or PTFE. It has:
- an outer ring (centring ring) that locates the gasket and limits compression,
- an inner ring that protects the windings from the flow and prevents buckling into the bore.
Inner rings are required for some fillers (such as PTFE) and some size and class combinations by ASME B16.20, and many projects require them in all sizes. Typical winding material is 316L stainless steel, with other alloys for corrosive services.
Ring type joint (RTJ) gaskets
An RTJ gasket is a solid metal ring that sits in machined grooves in the flange faces. Types include:
- R type (oval or octagonal), for ASME B16.5 RTJ flanges,
- RX type, pressure-energised, for API 6A equipment,
- BX type, pressure-energised, for high-pressure API 6A flanges.
The ring must be softer than the flange groove so it deforms rather than damaging the groove. RTJ gaskets can’t be reused.
Sheet gaskets
Flat gaskets cut from sheet material such as compressed fibre, PTFE or flexible graphite. They are cheap and suitable for low-pressure, low-temperature services such as water and air, typically in Class 150. They are also used on flat-face flanges, where a full-face gasket is needed.
Insulating gasket kits
On pipelines with cathodic protection, an insulating gasket kit electrically isolates one side of a flanged joint: an insulating gasket plus sleeves and washers for the bolts. Insulating joints (monolithic) are an alternative that avoids the flange.
| Gasket | Typical flange | Typical services |
|---|---|---|
| Spiral wound with inner and outer rings | Raised face, Class 150 to 2500 | Hydrocarbons, steam, most process |
| RTJ (R / RX / BX) | Ring joint grooves | High pressure, wellhead, some offshore |
| Sheet (fibre, PTFE, graphite) | Raised or flat face, low class | Water, air, utilities |
| Insulating kit | Raised face | Cathodic protection boundaries |
Bolting and assembly
A gasket only works if it is compressed evenly to the right stress. Use the right bolt material and lubricant, tighten in a cross pattern in stages, and use controlled torque or bolt tensioning for critical joints. ASME PCC-1 gives guidelines for pressure boundary bolted flange joint assembly.
Code reference
ASME B16.20 Metallic gaskets for pipe flanges (spiral wound, ring joint).
ASME B16.21 Nonmetallic flat gaskets for pipe flanges.
ASME PCC-1 Guidelines for pressure boundary bolted flange joint assembly.
API 6A Wellhead and tree equipment (RX and BX rings).
What to take back to your desk
Check that the gasket type in the piping class matches the flange facing on every connected piece of equipment. A raised-face pipe flange bolted to an RTJ valve is a classic site surprise.
Educational content. Always design to your project specification.